Optimize the Production of your Plant with ZentONE

Would you like to improve your factory's efficiency, but don't have the data you need to identify the causes of inefficiencies?

Do you have machines that are more than 10 years old and don't have access to their data?

Are you worried about being ready for the implementation of the Digital Product Passport?

Are you disappointed by the complexity and costs of proposals to "digitalize your factory"?

ZentONE is the solution you've been looking for.

We know that traditional solutions for monitoring the operation of packaging or bottling lines are costly, complex, and require long implementation times.

ZentONE is an innovative solution that allows you to automatically record key information from each station on your lines, including:

OEE (Overall Equipment Effectiveness)
Units produced
Rejections
Yield and availability
Downtime
Results by shift or batch

Quick and Easy Implementation

ZentONE installs quickly on your existing machines without modifications, accessing the machine control system, or halting production.
Reduce downtime, minimize scrap, and improve your overall efficiency with minimal investment.

Complete access to your data

Real-time and historical information on your line performance is instantly available from any device on the ZentONE Ethernet network.
View customized production dashboards in ZentEdge.
Access historical data in the ZentEdge SQL database from any system with SQL connectivity.

ZentNodeOEE adapters process detector signals at the input and output of each station on the line and publish the operating values for each station to ZentEdge in real time.
You can use the same type of detectors that your machines already use and that you already have in your maintenance workshop.
ZentEdge records the values published by the ZentNodeOEE in its SQL database.

You can install additional ZentNode adapters on the Single Pair Ethernet network to record other machine values, such as temperatures, pressures, or vibrations.
Historical data in ZentEdge is accessible from any IT system with SQL connectivity.
ZentEdge displays diagrams with production values for each station on any web browser, tablet, or smartphone with ZentEdge access.

Write an email to ZentONE@ZentinelMDS.com for more information about ZentONE

the integrated solution for the digital recording of operation data of any machine

Automatic Data Recording

ZentONE stores weeks or months of machine operating data in its memory, such as units produced every minute, downtime, consumption, OEE, etc.

Full Access to Your Data

The information in ZentONE is instantly available to generate reports with spreadsheets, to integrate it into your MES or ERP systems or to analyze it with artificial intelligence tools that will allow you to identify opportunities for improvement in your production

For All Your Machines

By not interfering with the machine control system, ZentONE is compatible with all types of machinery, regardless of its age or level of automation.

Hassle-Free

ZentONE is installed in just a few minutes by plant maintenance personnel and does not require the use of programming tools or software licenses

Integration with factory IT systems is immediate, thanks to the use of standard IT protocols and technologies such as Ethernet TCP/IP, HTML, TLS and SQL

Modular and Expandable

Up to 20 ZentNode adapters can be connected to a single ZentEdge using the Single Pair Ethernet network

The periSWITCH "T" connectors provide the flexibility to place the ZentNode close to the machine signals

Every SPE cable segment can have a length of up to 40 meters

Write an email to ZentONE@ZentinelMDS.com for more information about ZentONE

ZentNode is an intelligent network adapter that captures signals from sensors in the plant, processes the information locally and sends it securely to your IT systems

ZentNode MT

Measurement of water, gas or electricity consumption.

Counts pulses and converts them to liters, m3 or Kw/h
Publishes instant and accumulated values to Broker MQTT
Generates alerts by MQTT and/or activate an output if consumption deviates from the defined limits

ZentNode CT

Counting of parts, measuring of speed or production times

Calculates maximum, minimum and average values in the defined time interval
Publishes the instant and calculated values to Broker MQTT
Generates alerts by MQTT and/or activate output if the values deviate from the defined limits (e.g. machine shutdown or high cycle time)

ZentNode AL

Monitoring of analog signals such as level, pressure or temperature

Converts and scales the signal to engineering units in digital format
Calculates maximum, minimum and average values in the defined time interval
Publishes the instant and calculated values to Broker MQTT
Generates alerts by MQTT (LoLo, Lo, Hi, HiHi) with configurable dead-band

ZentNode IO

Adapter with 2 configurable 24VDC I/O channels

Publishes the status of the I/O channels with used defined text
Output channels activate according to the state of the MQTT Topic subscribed

Applications

Remote supervision and control of machines (pumps, motors…)
Detection of machine states or alerts (running, stopped, ready…)
Digitalization of operator panels

ZentNode OEE

Intelligent monitor that reads machine signals to calculate real-time productivity, performance and availability of a machines and publishes the resulting information at configurable time intervals.

Parts produced
Part Rejected
Quality
Running & Idle Times
Availability
Performace

ZentNode simplifies access to machine data by directly reading the sensor signals and sending the processed information to information systems

- without programming PLCs

- without configuring automation networks or communication drivers

- without risks of cyber attacks

¿How does ZentNode work?

ZentNode intelligent adapters digitize machine signals and publish the data over the Single Pair Ethernet network to an MQTT Broker.
SPE network provides high-speed (100Mbps) communication and power to networked devices over distances of hundreds of meters.
IT applications subscribe to the data they need from the MQTT Broker and receive automatic updates every time machines produce new data.

Simplicity

ZentNode is easy to install and maintain

Without programming controllers
Without modifying the machines
Without configuring networks or drivers

Security

ZentNode uses TLS encryption to ensure data integrity and to protect your facility from potential cyber attacks

Compatibility

The use of the MQTT protocol guarantees the compatibility of your production management applications

ZentNode can be applied to all types of machines, regardless of their age or control technology

Single Pair Ethernet

The SPE Single Pair Ethernet hybrid network allows topologies that easily adapt to the needs of any application

Single Pair Ethernet is designed for use in demanding industrial environments. Its components have IP67 protection and can operate in a temperature range of -25ºC to 75ºC

By combining data and power in a single cable, Single Pair Ethernet simplifies connection to distributed sensors in the field

The periSWITCH 3-port switches make it easy to create Single Pair Ethernet networks with the topologies required for each application.

periSWITCH is designed for machine mounting with IP67 protection

Pre-terminated periLINE cables with M8 connectors enable quick and error-free installation of Single Pair Ethernet networks in the field.

periLINE cables are available in standard lengths of 0.2m, 1m, 2m and 5m

Edge Computing

The periMICA and ZentEdge Edge Computers are designed for use in industrial environments and provide local processing capabilities for the data obtained from your machines.

Its applications include:

Industrial MQTT broker with Single Pair Ethernet and Ethernet communication
Acquisition of data from smart devices such as code readers, weighing scales or controllers
Local data processing with Node-RED diagrams or Linux applications
Historical record of information in local SQL database
Real-time and historical data visualization applications

ZentEdge

Based on the periMICA Edge Computer, ZentEdge servers are configured to suit the user's needs.

Configuration options include:

MQTT broker optimized for SPE communication
Node-RED development environment
PostgreSQL Database with PgAdmin
Faceplates for real-time data visualization
Dashboards for graphical visualization of trends and analysis of historical data

Edge Computer periMICA

An industrial Edge Computer manufactured by Perinet GmbH that facilitates the development of industrial data processing and communication applications with an information management system.
Its features include:

Compact size 132mm x 35mm x 86mm
Aluminum enclosure with IP67 protection
Dual-core ARM processor with 2 GB of RAM and 16 GB of local data storage
Operating range from -25ºC to 75ºC
Linux operating system with LXC containers and graphical user interface
SPE, Ethernet and USB communication ports

Consulting

ZentinelMDS can advise you on how to automatically connect the data on your machines with your information systems

A visit by our engineers to your facilities will allow us to make a proposal to digitize your machine data adjusted to your needs and budget

Support

ZentinelMDS offers training and support services tailored to your needs, including:

Device configuration
Single Pair Ethernet Network Design
Introduction to technologies such as MQTT, Node-RED or TLS Encryption
Installation and start-up assistance

Custom Systems

ZentinelMDS provides systems tailored to specific user needs, including:

- Configuring periNODE or ZentNode smart adapters to publish data to an MQTT Broker
- Configuring ZentEdge servers to log information to SQL database and create custom displays for real-time and historical information
- Acquisition of data from smart devices such as scales, code readers or controllers

Where to Buy

The ZentinelMDS Authorized Distributors have decades of experience selling sensors and industrial devices and provide the support required to apply our products in your installations.

Celtronic S.L.

ZentinelMDS Authorized Distributor for Spain and Portugal

T: +34 986 49 33 22
F +34 986 49 47 77

Estrada do Lameiro, 41
Nave 7
36214 Vigo (Pontevedra) Spain

Visit the Celtronic Online Shop

Interested in Becoming a ZentinelMDS Authorized Distributor?

We are looking for distributors of industrial products (sensors, detectors, actuators, etc.) that want to expand their product portfolio with our innovative solutions.

Send us an email to sales@ZentinelMDS.com